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Interesting oddity of incentives. California's zero emission vehicle rules state that range extended EVs count for more zero emission credit, but to qualify as range extended the gas range can't exceed the battery range. Since i3 had a pretty small battery and BMW didn't want to go to the expense of building a different, smaller tank for the US they shipped the i3 with a software locked portion of the gas tank. You can flash the firmware to unlock the full gas tank (which is still pretty small).
i3 wasn't a huge success. BMW made a bet battery prices would stay extremely high and weight would really matter in an EV. i3 and i8 were experiments to see if they could build cars from carbon fibre re-enforced plastic at scale economically. Spoiler alert: they couldn't. That meant i3 was shockingly expensive to buy and even minor collisions can write the entire car off since even hairline cracks in the CFRP shell can result in catastrophic failure.
Unfortunately for you I don't see any new vehicles being designed to fill that niche. Designing a ground up PHEV is far too expensive, so every manufacturer is just electrifying their existing gas designs and stuffing batteries anywhere they can find a spare bit of space. Since engines give off waste heat for free no one is going to bother making a full heating system just for the plug in version since it would drive the sticker price up on a plug-in even higher (and they are already a tough sell since they get up into full EV range). Combined with the charging network getting better very rapidly and PHEVs are a bit of an investment dead end. They will continue to exist (especially in the EU market), but everyone is putting the absolute barest possible engineering effort into them.
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The bad news is that they haven't been that popular. You might be able to find a used BMW i3 REx in Australia, but it was discontinued in 2019.
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> 2. A small (~20hp) internal combustion engine + generator able to charge the batteries while driving.
I don't think a 20 hp engine is going to be big enough, unless you're talking a microcar.
PHEVs I'm aware of don't have the battery range you're looking for either. And I don't know what's available in Australia. My PHEV has an 'ev only' mode where it will rarely start the ICE unless you use up the battery, but it's slow to get up to highway speeds without the ICE (it will prompt you when accerator input calls for more than the battery and motor can deliver, and if you floor it, it will start the ICE without you accepting the prompt) and battery range drops sharply at highway speeds anyway. If the battery is charged enough, it already doesn't run the ICE that much at city street speeds, unless you've asked for the heater. In mine, EV only range is about 20 miles, and running in auto after a full charge is likely to use up the battery within 35 miles in auto mode.
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The closest thing in a new car will probably be the Mazda MX30 R.EV hybrid coming to Australia in 2024, which is primarily electric drivetrain but uses a small petrol rotary engine to charger batteries as a range extender, but that is a very niche vehicle and the rotary engine isn't particularly fuel efficient on petrol use, but it is small and lightweight compared to a piston engine.
Nissans Qashqai and X-Trail hybrids also use a primarily electric drivetrain with the petrol motor only providing power to the electric drivetrain, similar but not quite the same thing as the motor is in use a lot of the time.
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The lower limit seems safety which depends on the other clunkers [allowed] on the road. Solar seems a good way to add weight and strengthen the structure.
Another sound idea is to swap the battery or parts of it. The bigger it is the harder that puzzle gets. I want to see swap while moving tech.
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I was hoping there'd be a much smaller rotary creatively tucked away somewhere, but this is a fairly conventional car design & there's a big old engine bay with the rotary taking up a bunch of space.
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The thing you want is called a "series hybrid" design.
1. Nissan e-Power: https://carbuzz.com/news/what-is-nissan-e-power-and-why-cant...
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It is also why existing BEVs are almost certainly a fad. After all, why will innovation suddenly stop in transportation, and fundamental ideas like low weight and fast refueling suddenly became irrelevant? All signs point to BEVs being an idea from the mid-2000s, and for whatever reason had become stuck in our brain.
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1. Capable of driving ~100km on a charge, with a fully electric drive train
2. A small (~20hp) internal combustion engine + generator able to charge the batteries while driving.
This would allow me to do 95%+ of my trips in full EV mode while keeping the battery quite small, and when I want to go long distance I still can.
Most plug in hybrids are designed with the internal combustion engine as an integral part of the drivetrain which isn't really what I'm after as it means even if you only use the car for short trips you will still sometimes start the engine.
EDIT: I should add to this, the Volt is definitely the closest to what I'm after but it's not available in my country (Australia) and probably never will be.